Primary packagingSachetsSachet Machines for Flexible Formats
Sachet Machines for Flexible Formats
Universal Pack designs Gamma Flexi sachet machines to handle a wide variety of products, from powders to liquids, combining versatility with high efficiency.
We design Gamma Flexi according to TPM requirements, to help reduce downtime, high flexibility, easy format changes and cleaning operations in a compact footprint.
Flexible, robust, precise, accessible and user-friendly. Our sachet machine for flexible formats supports high flexibility in sachet sizes. In fact, operators can adjust sachet width according to format requirements thanks to smart and easy-to-use systems.
Our Gamma Flexi combines the smallest footprint with ergonomic design and accessibility for operators, allowing easy format change. Its accessible design results in the possibility to easily extract dosing systems for cleaning and maintenance operations.
We design our sachet machine for flexible formats following pharmaceutical industry hygienic design standards in compliance with hygienic design standards.
Which Dosing Systems are Suitable with our Gamma Flexi Sachet Machine?
Universal Pack can equip Gamma Flexi with flexible formats with different dosing systems, according to your needs and depending on the composition of the product. For this reason, we offer:
- Auger and basculating for powders and granules;
- Gravimetric and flowmeter dosing systems for liquids and semi-liquids;
- Piston-pump dosing systems for liquids, semi-liquids and viscous products.
Easy and fast changeovers allow operators to switch from powders to liquids. For this reason, Gamma Flexi can be equipped with two different dosing systems, according to your needs. Moreover, operators can use one or two dosing systems at a time. We design this solution in order to give you the possibility to package both powders and liquids in the same sachet, in two separate sachets or in twin sachets.
Features
- 2 in 1: powders and liquids on the same machine
- Easy system for changing sachet width
- Compact and flexible layout
- Optimal accessibility, easy handling, quick cleaning thanks to swivel-mounted dosing units. No tools required for disassembly
- Different filling systems available to support higher accuracy, depending on the product characteristics
- Wide parameter adjustment range
- CIP & COP systems
- Fast, easy parts and size changeover, with operator-friendly design
- Washdown operations
- Compliance with cGMP, ease of cleaning and easy access to all machine parts
- Good visibility of the product flow and of the packaging
- Clear and modular structure
Services
- Conformity with CE and FDA regulations
- UL certification predisposition
- Transparent running costs: automated estimation of the machine’s production costs ensures the best quality at a competitive price.
- TPM: we provide our customers with a wide range of tools aimed at improving machine performance through a more effective maintenance management by following the TPM Total Productive Maintenance philosophy
- Technical support on site and/or through remote assistance
- Data transfer management and real-time performance analysis
- FMEA and Risk Assessment Management
Types of Packages
Formats
Universal Pack sachet machines for flexible formats are specifically dedicated to single-dose packages. For example, we can dose from 0.1 to 200 g or ml of product in a single sachet, with dimensions that vary according to your marketing goals, nature of the products and production requirements.
Moreover, we provide you with the possibility to easily integrate your sachet machine into a Universal Pack packaging line for cartoning. Our lines allow you to place from 1 to more than 100 sachets in the same carton. We have developed patented counting units for any number of packages to be picked and placed into cartons. In recent years, our philosophy is to save as much material and product as possible, both for economic and environmental sustainability.
Laminates
Universal Pack Gamma Flexi sachet machines can process all typical heat-sealable composite films, for example: Filter paper, PAP-PE (paper – polyethylene), PAP-ALU-PE (paper – aluminum – polyethylene), PET-ALU-PE (polyethene terephthalate – aluminum – polyethylene) and cold-sealable materials. Our machines can also package sustainable laminates such as PP (polypropylene), PLA (polylactic acid), PAP (paper), Bio-PE (bio-based polyethylene), and more on request.
Product Samples
Sustainability
Our continuous research in reducing the packaging industry carbon footprint resulted in streamlined machinery design for packing recycled, recyclable and compostable laminates. LCA (Life Cycle Assessment) is used to measure the environmental impact of our products and identify optimal ways to reduce it. It is a 360° analysis that goes beyond the mere packaging produced and involves every step of the packaging machinery production process. We develop our solutions in close collaboration with the main global film suppliers and test them in agreement with major multinational companies in order to provide them with a turnkey solution able to produce more sustainable packages.
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