Primary packagingSachetsShaped Sachet Machines
Shaped Sachet Machines
Universal Pack builds continuous-motion monoblock sachet machines designed to create unique and fully custom sachet shapes and formats.
Which Dosing Systems are Suitable with Monoblock Sachet Machine?
Universal Pack can equip monoblock sachet machines with different dosing systems, according to your needs and depending on the composition of the product. For this reason, we offer:
- Auger and basculating dosing systems for powders and granules;
- Gravimetric and flowmeter dosing systems for liquids and semi-liquids;
- Piston-pump dosing systems for liquids, semi-liquids and viscous products.
Moreover, we design each shaped-sachet machine to support high levels of precision, quality and efficiency.
Features
- Customer- and product-specific design with maximum flexibility
- Robust, compact machine footprint, user-friendly technology
- Optimal accessibility, easy handling, modular design and quick cleaning thanks to “swivel” mounted dosing units. No tools required for disassembling
- Different filling systems available to support higher accuracy, depending on the product characteristics
- Wide parameter adjustment range
- CIP & COP systems
- Fast, easy parts and size changeover, with operator-friendly design
- Washdown operations
- Compliance with cGMP, ease of cleaning and easy access to all machine parts
- Good visibility of the product flow and of the packaging
- Clear and modular structure
Services
- Conformity with CE and FDA regulations
- UL certification predisposition
- Transparent running costs: automated estimation of the machine’s production costs ensures the best quality at a competitive price.
- TPM: we provide our customers with a wide range of tools aimed at improving machines capability through a more effective maintenance management by following the TPM Total Productive Maintenance philosophy
- Technical support on site and/or through remote assistance
- Data transfer management and real-time performance analysis
- FMEA and Risk Assessment Management
Types of Packages
Formats
Universal Pack monoblock sachet machines are specifically dedicated to single-dose packages. For example, we can dose from 0.1 to 200 g or ml of product in a shaped sachet, with dimensions that vary according to your marketing goals, nature of the products and production requirements.
Moreover, we provide you with the possibility to easily integrate your sachet machine into a Universal Pack packaging line for cartoning. Our lines allow you to place from 1 to more than 100 sachets in the same carton. We have developed patented counting units for any number of packages to be picked and placed into cartons. In recent years, our philosophy is to save as much material and product as possible, both for economic and environmental sustainability.
Laminates
Universal Pack monoblock sachet machines can process all typical heat-sealable composite films, for example: PAP-PE (paper – polyethylene), PAP-ALU-PE (paper – aluminum – polyethylene), PET-ALU-PE (polyethylene terephthalate – aluminum – polyethylene) and cold-sealable materials. Our machines can also package sustainable laminates such as PP (polypropylene), PLA (polylactic acid), PAP (paper), Bio-PE (bio-based polyethylene), and more on request.
Product Samples
Sustainability
Our continuous research in reducing the packaging industry carbon footprint resulted in streamlined machinery design for processing recycled, recyclable and compostable laminates. LCA (Life Cycle Assessment) is used to measure the environmental impact of our products and identify optimal ways to reduce it. It is a 360° analysis that goes beyond the mere packaging produced and involves every step of the packaging machinery production process. We develop our solutions in close collaboration with the main global film suppliers and test them in agreement with major multinational companies in order to provide them with a turnkey solution able to produce more sustainable packages.
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