Whatever your production requirements, we have the packaging solution to match.
Engineered for reliable mustard packaging
From smooth mustard to denser or seeded recipes, every formulation behaves differently during filling. Universal Pack combines product-specific dosing, controlled filling and flexible packaging technology to achieve consistent results at industrial scale.
Accurate dosing across different viscosities
Clean cut-off for reliable seals
Designed around your mustard recipe
What to expect
Our process for your success
Your Requirements
We analyze your product, pack format, production targets and specific requirements to identify the most suitable packaging solution.
Technical Evaluation
Our Area Manager and Project Manager assess dosing, materials, performance and line configuration to define a reliable and efficient solution.
Project Definition
Technical specifications, machine configuration and project requirements are clearly defined before development begins.
Engineering & Testing
Mechanical, electrical and software engineering are combined with product and material testing to validate real production performance.
FAT
Factory Acceptance Testing verifies machine performance, pack quality and compliance with the agreed technical specifications.
Installation & Training
Our technicians manage installation, SAT, start-up and operator training to ensure a smooth transition into production.
Lifecycle Support
Remote assistance, spare parts and technical expertise help maintain machine reliability, efficiency and uptime over time.
Consulting
We support production optimization, new products, materials and formats to keep your packaging solution ready for evolving requirements.
Why Universal Pack for mustard packaging?
Packaging mustard reliably requires more than selecting a machine for viscous products. Product rheology, temperature, recipe composition, dose, packaging material and sealing conditions all influence the final performance.
Universal Pack evaluates these variables as part of one packaging process, developing the machine configuration around the actual requirements of the product and production environment.
Dosing technology built around the product
The dosing configuration is selected according to the actual characteristics of the mustard rather than a generic product category. Viscosity, texture, filling temperature, required dose and the possible presence of particulates are evaluated to define the most appropriate product circuit and dosing solution.
Product and laminate tested together
Mustard behaviour cannot be separated from the packaging material and sealing process. Product and laminate trials can therefore be used to assess dosing behaviour, pack formation and sealing performance before the final machine configuration is defined.
From single-dose packs to complete lines
Universal Pack can develop both stand-alone stick pack and sachet machines and complete packaging lines integrating inspection, handling, counting and secondary packaging technologies according to the required production flow.
Support beyond machine delivery
Technical assistance, spare parts, training and ongoing testing support manufacturers throughout the machine lifecycle, including the evaluation of new products, packaging materials and future production requirements.
Examples of Mustard packages produced with Universal Pack machines.
Technical Project Assessment
Share your production requirements. We will evaluate the critical parameters that influence dosing, sealing and packaging performance of your mustard.
| What we evaluate | Key project considerations |
|---|---|
| How does the mustard behave during filling? | Viscosity, consistency, flow behaviour and possible changes during production are evaluated to define the most suitable dosing system and filling conditions. |
| Does the mustard contain seeds or other particulates? | Particle type, size, concentration and distribution are assessed to verify compatibility with the product circuit, valves and filling nozzles and to reduce the risk of obstruction or inconsistent dosing. |
| At what temperature will the mustard be filled? | Filling temperature can influence viscosity, flow behaviour, dosing accuracy and product cut-off. The actual production temperature is therefore considered when defining the dosing configuration. |
| What dose and accuracy are required? | Target dose, acceptable tolerance, pack dimensions and mustard behaviour are assessed together to achieve consistent filling throughout the production run. |
| How can dripping and product stringing be controlled? | Nozzle design, dosing timing and product cut-off are evaluated according to the mustard consistency to minimise dripping and product tails during filling. |
| How should the sealing area be protected from mustard contamination? | Filling position, dosing control and product cut-off are defined to reduce the risk of mustard entering the sealing area and to support consistent pack integrity. |
| Which pack format is most suitable? | Stick pack or sachet dimensions, dose volume, opening system, consumer usage and branding requirements are considered when defining the pack format and machine configuration. |
| Which packaging material will be used? | Laminate structure, sealability, mechanical resistance, barrier properties and compatibility with the product and filling conditions are evaluated to support reliable processing and pack performance. |
| What production output is required? | Required sustained output, batch size, operating shifts and production campaign duration help determine the appropriate number of lanes, machine speed and level of automation. |
| How many mustard recipes and pack sizes will be produced? | Different recipes may vary in viscosity, texture, particle content, dose or filling temperature. The number of SKUs and expected changeover frequency influence machine flexibility and format-change requirements. |
| What cleaning requirements must be considered? | Cleaning frequency, accessibility of product-contact parts, recipe changes and production campaign length are evaluated to define the most appropriate cleaning concept for the application. |
| Which quality controls are required? | Coding, vision inspection, weight control, reject systems, traceability and production data management can be integrated according to the required level of process control. |
| Is secondary packaging part of the project? | Counting, grouping, transfer and cartoning requirements are considered when mustard stick packs or sachets must be integrated into a complete packaging line rather than produced as loose single packs. |
Faq
What types of mustard can be packed in stick packs and sachets?
Universal Pack can develop mustard stick pack and sachet packaging solutions for different formulations, including smooth and creamy products. Recipes containing seeds or other particulates require specific evaluation of particle size, concentration and flow behaviour.
Is mustard better suited to a stick pack or a sachet?
Both formats can be suitable for single-dose mustard packaging. The choice depends on the required dose, product behaviour, desired pack proportions, consumer use, packaging material and production requirements.
Which dosing system is used for mustard?
Viscous mustard applications commonly require dosing technology suitable for dense and semi-liquid products. The final configuration should be selected according to the actual recipe, viscosity, filling temperature, dose and required production speed.
Can you package mustard containing seeds?
Potentially, yes. Seed dimensions, concentration and product rheology must first be assessed to verify compatibility with the dosing circuit, valves and filling nozzles. Testing is recommended when solid inclusions represent a significant part of the formulation.
How do you keep mustard out of the sealing area?
Controlled dosing and effective product cut-off are particularly important when packaging viscous sauces. The dosing components and operating parameters are configured to minimise dripping and product tails that could contaminate the sealing area.
Does mustard temperature affect filling performance?
Yes. Temperature can modify mustard viscosity and therefore affect product feeding, dosing accuracy and cut-off behaviour. The expected production temperature should consequently be included in the technical assessment and, where relevant, reproduced during testing.
Can different mustard recipes run on the same packaging machine?
Different recipes can potentially be processed on the same mustard packaging machine provided their characteristics fall within the validated operating range. Significant differences in viscosity, dose, temperature or particle content may require parameter adjustments or dedicated components.
Which packaging films can be used for mustard?
Film selection depends on product compatibility, sealability, required barrier properties, shelf-life targets and production conditions. Conventional multilayer structures and suitable sustainable packaging materials can be evaluated through dedicated laminate and production trials.
How is a mustard packaging machine cleaned?
The cleaning strategy depends on the mustard formulation, production process, changeover frequency and customer hygiene requirements. Accessibility, removable product-contact components and automated cleaning options can be evaluated during project engineering.
Can a mustard packaging machine be integrated with cartoning equipment?
Yes. Mustard stick pack and sachet machines can be integrated with inspection, handling, counting and secondary packaging technologies to create complete automated packaging lines according to the required production flow.
Looking for the right packaging solution for your process?
Describe your application and requirements. We’ll review your needs and get back to you with clear, relevant answers.
